Glued screws – when the serviceman get’s angry

I have got a Sigma 300 mm F2,8 lens from a customer, which has some dirt in the inside. A lens element was dirty or some fungus on the surface. (As a supplementary information I was told, that on the lens somebody made a “screw-exchange”. Ok.)

Not a big deal.

Normally.

When I wanted to open the screws which hold the barrels on the back side, I have seen, that the 3 screws are of 3 different types. Hmm.

Unfortunately, the head of the screw was not too strong. After a few trials broke the head – without any movement of the thread.

WP_20161217_21_53_11_Pro WP_20161217_21_52_44_Pro 

And after this I observed, that the screws were glued into their places. Beautiful.

WP_20161217_21_52_55_Pro

As at this moment I had to take out them anyway, started a fight against the glue. After approx. 20 minutes one screw was out – and another has no more slot in the had. And I had less with one expensive screwdriver bit, which also has broken during the operation.

Now there was only one way: to drill out the head without PH slot. No space – and no possibility to stop the metal particles in falling in the inside of the lens.

After another 20 minutes the screw was away, and the inside of the lens full of debris. But I could separate the barrel.

Another surprize: under this other 3 screws were glued too. Hrrrrr.

 

WP_20161217_22_45_13_ProWP_20161217_22_45_26_ProWP_20161217_22_45_36_Pro

The broken screw, the drilled screw and the normal thread.

As next I had to eliminate the debris. At first I tried it from the front. It’s  huge front lens – and no visible method for disassembling.

I tried to rotate the inner ring in the front of the front lens – but was stuck.

And then came the secret weapon: a little bit of alcohol (in my case methanol) between the internal and external thread (has a pitch of 0,75mm).

WP_20161218_22_18_47_Pro

This helps always. (You can use it by stuck filters for example – and any liquid could work, vodka or whiskey, whatever). The ring came out, the front lens came out – but no further possibility. At this moment I had to clean the lens, and to put it back.

In such cases with big and heavy  lenses I always use my home-made suction tool.

WP_20160219_19_41_10_Pro WP_20160219_19_44_04_Pro WP_20160219_19_44_59_Pro

To eliminate the broken screws I use my brand new small (Chinese) milling machine. At first milling the screw with a tungsten-carbide end milling cutter, after that making a centre of the drilling, then the drilling itself. A spiral drill bit would never stay in the middle of a M2,5 screw, without a centering bore.

 WP_20161221_17_14_33_Pro  center-drill  https://youtu.be/vPoilxqQODk

  After this I drilled the holes 15 mm deep – and I cutted ca. 12 mm long thread instead of the original 6-7 mm.

In the meantime I cleaned the lens internally and externally, mounted together the parts. The “dirty” lens element has not been cleaned as it should be – but even after cleaning with white spirit, alcohol, methanol etc., etc. remained on it a bigger spot, which was visible only after  breathing on the glass.

WP_20161225_23_16_16_Pro

Here are the screws which I user (with Torx-slot,to be able to take them out later), and the mounted barrel. By the way: I always lock important screws. But always with a material which makes possible the disassembly later. Like Loctite 243 for example.

(“LOCTITE® 243™ is designed for the locking and sealing of threaded fasteners which require normal disassembly with standard hand tools. The product cures when confined in the absence of air between close fitting metal surfaces and prevents loosening and leakage from shock and vibration”)

WP_20161226_00_02_06_ProWP_20161226_00_02_20_ProWP_20161226_00_02_36_Pro

 

After assembling, cleaning etc the lens, I went on the internet, just to see, approximately how much is the value of that lens.

sigma ára 220v sigma ára amazon

My dear god…. Approx 3000 euros.

 

I have never drilled a hole in a piece of metal with that value. Great feeling!

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About canonrepair

Ruzsa János. Amatőr fotós, Canon DSLR váz. Amateur photographer. Canon DSLR user.
This entry was posted in DIY, lens, tools. Bookmark the permalink.

One Response to Glued screws – when the serviceman get’s angry

  1. ColT says:

    Great repair 🙂
    I wonder about the mark remained on the lens. What can cause this? I have two lenses with marks looking similar…

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